5µm Pure Tungsten Probe – Custom Wafer Testing Solution

Product Specifications

  • Material: 99.95% Pure Tungsten

  • Minimum Tip Diameter: 1µm

  • Standard Needle Diameter: 5µm

  • Precision: ±0.5µm

  • Available Lengths (straight needle): 27mm / 35mm / 38mm

  • Customization: Tip shape, length, diameter, and coating can be customized per customer requirements

Product Overview

The 5µm pure tungsten probe is a high-precision testing needle designed for wafer-level testing, semiconductor probing, and other micro-electronic detection applications. With a minimum tip diameter as fine as 1µm and precision up to ±0.5µm, it ensures accurate, stable, and repeatable testing results for advanced integrated circuits.

As semiconductor technology evolves, wafers are becoming more complex and miniaturized. This makes wafer testing a critical step in guaranteeing chip performance and reliability before packaging. Tungsten probes, as the core component of probe cards and testing fixtures, account for up to 70% of the total cost of the test fixture, making their quality and precision a decisive factor in the entire testing process.

Key Features & Advantages

  • 🔬 Ultra-Fine Precision – tip diameter down to 1µm, ensuring accurate wafer contact and signal stability

  • 🛡️ High Strength & Durability – tungsten’s superior hardness and wear resistance guarantee long service life

  • Excellent Conductivity – low contact resistance for stable and reliable test signals

  • 🔥 High Temperature & Corrosion Resistance – maintains stability under harsh test conditions

  • 🎯 Customizable Design – length, diameter, tip shape, and plating (gold, nickel, etc.) available for specific test environments


Applications

Semiconductor & Electronics

  • Wafer-level chip testing before packaging

  • Probe cards (cantilever, vertical, MEMS)

  • Docking units and probe interfaces (PIB)

  • IC test sockets, chip-scale package testing

  • High-frequency and high-density testing scenarios

Research & Development

  • Microelectronics material research

  • Precision probing for laboratory analysis

  • Failure analysis and reliability testing

Precision Equipment Manufacturing

  • Custom probes for OEM semiconductor testing equipment

  • Replacement probes for international probe card systems


Industry Importance

  • Critical Role in Wafer Testing: The probe is the core consumable in probe cards and docking systems, directly affecting testing accuracy and yield.

  • Cost Contribution: Probes account for ~70% of the cost of test fixtures, making high-quality tungsten probes a strategic investment.

  • Quality Assurance: With the rise of AI chips, 5G, HPC, and automotive-grade semiconductors, ensuring probe reliability directly impacts chip manufacturers’ competitiveness.


Customization Options

We offer OEM/ODM services to meet specific testing requirements:

  • Tip size: 1–20µm (custom)

  • Tip shape: conical, flat, wedge, or ball-shaped

  • Length: 20–50mm (customizable beyond standard 27mm, 35mm, 38mm)

  • Coating: Gold, Nickel, or Rhodium for improved conductivity & oxidation resistance

  • Batch production with quality inspection reports


Why Choose Xinxin Precision?

  • 30+ years of tungsten material expertise

  • One-stop production: tungsten sintering → precision machining → surface finishing

  • Global semiconductor clients in IC packaging, testing, and R&D sectors

  • Engineer-to-engineer technical support, ensuring tailored solutions for your test systems

Request a Quote Today

For detailed specifications, bulk orders, or custom designs, please contact:

  • Email: info@machinedesign.top

  • Phone: +86 15999653684

  • Website: machinedesign.top